Spectral analysis

X-ray fluorescent spectrometer

Type: Niton XL2-980

Manufacturer: Thermo Scientific Portable Analytical Instruments

Weight in working condition is about -1.6 kg

Overall dimensions are 256х275х99 mm.

Measurement window Φ1.3 cm.

Detector: solid-state Si-PIN

The initial resolution is not more than 195 eV.

Thermoelectronic cooling based on the Peltier effect (peltier)

Radiographic testing

Automatic developing machine - for development and drying of X-ray film. Type: MM NDT FE 220V / 50HZ The manufacturer: AFP IMAGING USA Performance 80 films per hour Processing time from 5 to 10 min Development temperature from 28 to 30 ºС Drying temperature from 35 to 50 ° C

Radiographic testing

Negatoscope - decoding of radiographic images Type: DF-2D55 The manufacturer: "KYUNG DO Enterprise" Korea The maximum brightness of the screen is 130.000 lux The size of the glowing screen is 100x480 mm Weight 10 kg

Magnetic testing

Electromagnet Magnaflux Type: YOKE Y6 / YOKE Y7 / YOKE Y8 The manufacturer: "KYUNG DO Enterprise" Korea The universal, powerful electromagnet MAGNAFLUX Y7 provides guidance of a stable magnetic field as an alternating current, for revealing surface defects, and a pulsed DC field for detecting surface and subsurface defects in magnetic particle inspection. Maximum lifting force 18.1 kg

Magnetic testing

Portable universal electromagnet Type: РМ-5 The manufacturer: "KROPUS" Russia Provides excitation of both an alternating magnetic field from the 220V 50Hz network and a permanent magnetic field when powered by a regular source AL-18 Maximum lifting force 18.1 kg

Radiographic testing

Microprocessor dosimeter DKG-PM1203 Russia Polimaster LLC A small dosimeter for monitoring the radiation situation. Measurement range of SI: DER - from 0.1 to 2000 μSv / h; ED - from 0,01 to 9,999 mSv Accuracy: DER - ± (15 + A1 / H + A2 + H)%; ED - ± 20%

Ultrasonic testing

Universal ultrasonic flaw detector USD-50 Russia SPC "Kropus" Measurement range of SI: the thickness of the product, the depth and coordinates of the occurrence of steel defects at a speed of ultrasonic vibrations of 5950 m / cell 0 to 2900 mm; the measuring range of time intervals is 0.025; 0.050; 0.100 microseconds. Accuracy: absolute measurement of product thickness, depth and location of defects - ± (0,1 + 0,05 * S) mm

Hardness testing

Hardness tester portable ultrasonic TKM-459M Russia OOO NPP Mashproekt Measurement range of SI: Rockwell from 20 to 70 HRC; Brinell from 90 to 450 HB; Vickers from 240 to 940 VH. Absolute error: by Rockwell ± 2 НRC; Brinell ± 10 HB; ± 15 HB; ± 20 HB; Vickers ± 15 VH; ± 20 VH; ± 25 VH

Hardness testing

Hardness tester portable ultrasonic MIC 10

Russia

Center MET LLC

Converter

MIC 205 №4849

Measurement range SI:

on the Vickers scale from 20.0 to 1740.0 HV;

on the Rockwell scale from 41.0 to 105.0 HRB;

on the Brinell scale from 20.3 to 68.0 HB

Relative error: ± 3,6%

Radiographic testing

The device combined ТКА-ПКМ

Russia

LLC "NTP TKA"

Measuring range SI: rel. humidity: from 20% to 90%; Temperature: 0 ° C to 25 ° C, 15 ° C to 40 ° C.

Absolute error: temperatures - ± 0.2 ° C; humidity from 5% to 7%;

Tests on the content of the ferrite phase

MVP-2M is an expert tool for solving various problems of eddy current (electromagnetic-induction) control method, depending on the converter connected to it. The instrument is intended for use as: magnetic induction ferritometer for measuring the content of the ferrite phase in articles made of austenitic and perlitic steels, conductivity meter - for determining the specific electric conductivity of various non-ferrous metals and their alloys, thickness gauge - for measuring the thickness of protective and decorative coatings applied on conductive material. The range of measurements of the thickness of coatings for the converter M120, H120 from 0 to 2 mm, for the converter M150, H150 from 0.1 to 5 mm,

Limit of the permissible basic error: ± 0,05 (1 + Хфи), where Хфи-measured value of ferrite phrase,%.

Radiographic testing

Densitometer BPS-2

Russia, Yekaterinburg

JSC NPO "Instroestest"

Measurement range of diffuse optical density at brightness of the light source screen is 70000 ± 20000 cd / m2, from 0.01 to 4.00 B. Accuracy: ± (0.02 Di +0.02) in the range 0.01 / 2.00 B ± ( 0,03 Di + 0,02) in the range of 2,00 / 4,00 B.

Device for measuring density and moisture on the surface

Troxler is the most versatile density and humidity meter.

Basic metrological characteristics: range of density measurements, kg / dm3 from 1100 to 2700; - relative error of density measurements,% ± 1; - humidity measurement range,% from 0 to 100; - absolute error of humidity measurements,% ± 2.

Radiographic testing

Portable X-ray machines ERESCO MF4 are designed for reliable operation in harsh conditions. Economical power consumption allows using ERESCO MF4 devices with small-sized power supply devices. Specialized electronic solutions for power supply allow using ERESCO MF4 devices in field conditions and in crawlers. ERESCO MF4 devices generate high-intensity x-rays, which allows to reduce exposure time. Voltage, regulated with a resolution of 1 kV - 5-300kV. (depending on the radiator unit)

Current regulated with a resolution of 0.1 mA 0.5-10 mA (depending on the radiator unit). Exposure time, adjustable with a resolution of 0.1 minutes or 1 second from 1 to 5994 seconds. (special display 99m / 99s.)

Radiographic testing

ARION. X-ray machine is designed for non-destructive testing of industrial products by X-ray flaw detection in non-stationary conditions.

Operating voltage at the anode of the X-ray tube, kV, not less than 300

The translucent steel thickness (focal length 500mm, PT-1 film + UPV-2, density 2.0), mm

- Recommended mode 1500 imp: 30

-maximum mode 5000 imp: 50

The duration of the x-ray pulse at half-height of the amplitude, ns 2

Exposure dose of X-ray radiation at a distance of 0.5 m from the end of the apparatus per 100 pulses, mR, not less than 90

Diameter of focal spot, mm 2.3

Guarantee life of the device, impulses, not less than 500,000

Pulse repetition rate, Hz, when powered by AC 220 V 10

Power consumption, W, not more than 200

Overall dimensions of the high-voltage unit, m 400х77х110

Overall dimensions of the control panel, mm 150x255x95

Weight of high-voltage unit, kg 3,2

Weight of the control panel, kg1.2

Operating temperature range, ° С from -35 to +50

Radiographic testing

Portable pulsed X-ray machines of the ARINA series are intended for use as an X-ray source for non-destructive material control by X-ray diffraction.

"Arina-7" is designed for directional and panoramic viewing of objects. The translucent thickness over the steel is 40 mm. The working voltage of the anode on the X-ray tube is 250 kV.

The device is used for quality control of welded joints of pipelines, metal welded structures, sheet and profile products, as well as castings and forgings from non-ferrous and ferrous metals.

"Arina-7" consists of an X-ray monoblock and a remote control panel. They are connected by a cable 20 m long, which insures the operator from exposure.

ARINA-9 uses a metal-ceramic tube, designed to work with impulse voltage of about 300 kV and for high power, a new discharger-sharpener and a primary switch have been developed.

Laboratory tests showed that Arina-9, when using F8 film and RCF fluorometallic screens, is capable of radiating steel 40 mm thick from a focal distance of 1500 mm in 5 minutes. Therefore, in 15 minutes, a circular seam of the pipeline 1420 mm can be checked. The time of continuous operation of the device is about 30 minutes.

Radiographic testing

A series of portable x-ray machines RPD-200S is also represented by models with lateral and panoramic radiation output. Similar to the apparatus for standard temperatures, monoblocks of x-ray units of the RPD200S series operate in a mode with a constant regulated anode voltage and current of the X-ray tube.

Control of the X-ray machine RPD 200C is carried out by a standard serial interface from a pocket remote control with a simple and easy-to-use work algorithm and a four-line brightly lit text display. The console is connected to the power supply and controls a flexible thin cable of arbitrary length.

Maximum power consumption, 1400 W

Maximum power at the anode, 1000 W

Operating temperature range, from -10 ° С to + 40 ° С

Капиллярный контроль

Color flaw detection is designed to identify invisible or poorly visible surface and through defects (welds, shells, pores, cracks, intercrystalline corrosion, fistulas, etc.) of the weld, determine their location, extent and orientation along the surface.

The method of color capillary defectoscopy (CCD) is widely used for quality control of welded joints, detection of fatigue crack, corrosion and other surface damages of structures.

It consists in filling the cavities of surface defects with a brightly colored permeant penetrant, and then extracting it with traces of defects that are recorded visually.

Color flaw detection is used to control products of all sizes and shapes. For some materials and products, this method is the only method for determining the suitability of parts or installations for operation.

Visual method of control

The visual control method allows to detect discontinuities, deviations of the size and shape from specified more than 0.1 mm when using instruments with magnification up to 10 x. Visual control is usually performed with the naked eye or using magnifying lenses up to 7 x. In doubtful cases and with technical diagnostics, loops can be used with magnification up to 20 x. Before visual inspection, the surface in the control zone should be cleaned of rust, scale, dirt, paint, oil, metal spray, and other impurities that prevent inspection.

For visual inspection of welded joints, the inspection zone is a weld seam and adjacent areas of the base metal at a width of at least 20 mm in each side of the seam from two surfaces, if both are accessible for inspection. Visual inspection is carried out before other methods of control are carried out. Defects found during visual inspection should be eliminated before testing by other methods.

Tests on the content of the ferrite phase

The second generation of flaw detectors on phased OmniScan MX2 grids is characterized by improved detection efficiency of heterogeneous metal and composite materials defects. OmniScan MX2 flaw detector is compatible with various FF-modules: with previous, current and future models. An advanced platform for PD testing allows non-destructive testing using new methods. Thousands of Olympus flaw detectors have been used around the world. OmniScan MX2 flaw detector provides high speed data collection.

New software functions are combined in one portable system with a modular design. This allows you to effectively perform control both in manual and in automatic mode. The flaw detector on the phased OmniScan MX2 gratings is an important part of the entire weld quality control system.